Composite Adjustable Inswing Sill

A Composite Adjustable Inswing Sill from Therma-Tru features a composite cap, nosing, and base which resists rot and warp. The cap contains flush stainless steel screws which adjust to maintain a tight seal. A u-shaped weather seal adds additional protection. The standard Rough Opening height for a 6/8 inswing unit is 82-1/2″.

Unit Capabilities

Layouts

A Composite Adjustable Inswing Sill can be used with single doors, double doors, doors with one sidelite, and doors with two sidelites. Certain sizes and finishes are also available with a patio screen rail and can be used with 2 door patios and 3 door patios.

Depths

This sill is available for 4-9/16”, 5-1/4”, 6-9/16”, and 8-1/8” jamb depths.

Finish and Cap Color

This sill is available in a Mill finish with either a light or dark cap; it is also available with a Bronze or Satin Nickel finish with a dark cap.

Horns

Sill horns can be created by utilizing a sill extender.

Replacement Parts

Sill Caps or Saddles

In adjustable sills, this is the part of an adjustable sill which can be moved up or down by turning adjusting screws; another term for riser. Screw placement on the sill cap depends on the length of sill itself, verify sill length or on center screw dimension before ordering replacement sill caps.

Sill Gaskets

A strip of flexible material which in an assembly of parts, to help prevent air and water from penetrating or passing through joints between parts.

Sill Nosing

A strip of composite or hardwood material that’s used towards the inside of the house to finalize the look of the sill. This piece might crack in the field and may need to be replaced from time to time depending on how often the entry is used.

Composite Outswing Sill

A Composite Outswing Sill has a thick wood-grained composite cap and nosing which resists wear and rot. It also features an all-composite substrate providing a solid stepping surface and superior rot-resistance. An intergrated A integrated weather-strip helps form a tight seal under wind pressure. It is recommended that all outswing units use NRP hinges. The standard Rough Opening height for a 6/8 outswing unit utilizing this sill is 81-11/16″.

Unit Capabilities

Layouts

A Composite Outswing Sill can be used with single doors, double doors, doors with one sidelite, and doors with two sidelites. Certain sizes and finishes are also available for use with 2 door patios and 3 door patios.

Depths

This sill is available for 4-9/16” and 6-9/16” jamb depths.

Finish and Cap Color

This sill is available in a Mill finish with either a light or dark cap, in a bronze finish with a dark cap, or in satin nickel finish with a light cap.

Horns

Sill horns cannot be created with this sill.

Replacement Parts

Sill Caps or Saddles

This is the part of a sill sometimes called the riser. This is a special order item.

Sill Nosing

Weatherstrip

Weatherstrip is inserted into the sill as an additional seal for the door. The composite outswing sill uses long reach weatherstrip.

Inswing Width Measurements

The width of an exterior door unit is dependent on three things: configuration, unit construction, and door swing.

The configuration of the unit corresponds to pieces and parts of the unit. If a unit is a single entry door, the width will be much smaller than a triple patio door. The more components used to create a unit will result in a wider unit.

Construction relates to a continuous or boxed unit when referring to doors with sidelites. Most units are continuous, meaning they utilize a single head jamb and a single sill. A boxed until will be constructed of separate units coming together. One of the benefits of a boxed unit is the ability to include mull pockets which makes the unit even wider in the scenario that a standard unit will not fit in the rough opening of the building.

The swing of the unit is the final factor of the unit width as the brickmould sits different on an outswing unit than it does on a inswing unit, resulting in different dimensions.

Component Sizes

While every unit type needs different components, the size of the components are typically the same.

An exterior jamb measure 3/4″ (in the rabbet).
An astragal measures 7/8″.
A standard mullpost measures 1″.
A fat boy mullpost which is used in venting sidelite units measures 1-1/2″.
Standard brickmould is 2″.
Most units also require clearance on the hinge and strike side of a door and this will range by construction type.

Measurement Types

There are four measurement types associated with units.

Unit Dimension (UD) is the measurement of the unit from the outside of the left jamb to the outside of the right jamb.

Brickmould Dimension (BD) is the measurement of the unit including the brickmould from the outside of the left brickmould to the outside of the right brickmould.

Rough Opening (RO) is the unit width dimension plus 3/4″ to account for installation of a unit into a building’s rough opening.

Masonry Opening (MO) is the brickmould width dimensions plus 1/2″ to account for the installation of a unit into a building’s masonry opening.

Continuous Unit Measurements

Below are the components used in each unit configuration as well as the UD, RO, BD, MO.

Single Door

Components:
1 Door
2 Jambs
Clearance

Based on a 36” Door slab, the width measurements are as follows:
UD	RO	BD	MO
37-5/8″	38-3/8″	40-1/8″	40-5/8″

Single Door, One Sidelite with Standard Mullpost

Components:
1 Door, 1 Sidelite
2 Jambs, 1 Mullpost
Clearance

Based on a 36” Door slab and a 12” sidelite, the width measurements are as follows:
UD	RO	BD	MO
50-5/8″	51-3/8″	53-1/8″	53-5/8″

Single Door, One Sidelite with Fat Boy Mullpost

Components:
1 Door, 1 Sidelite
2 Jambs, 1 Mullpost
Clearance

Based on a 36” Door slab and a 12” sidelite, the width measurements are as follows:
UD	RO	BD	MO
51-1/8″	51-7/8″	53-5/8″	54-1/8″

Single Door, Two Sidelites with Standard Mullposts

Components:
1 Door, 2 Sidelites
2 Jambs, 2 Mullposts
Clearance

Based on a 36” Door slab and two 12” sidelites, the width measurements are as follows:
UD	RO	BD	MO
63-5/8″	64-3/8″	66-1/8″	66-5/8″

Single Door, Two Sidelites with Fat Boy Mullposts

Components:
1 Door, 2 Sidelites
2 Jambs, 2 Mullposts
Clearance

Based on a 36” Door slab and two 12” sidelites, the width measurements are as follows:
UD	RO	BD	MO
64-5/8″	65-3/8″	67-1/8″	67-5/8″

Double Door with Astragal

Components:
2 Doors
2 Jambs, 1 Astragal
Clearance

Based on two 36” Door slabs, the width measurements are as follows:
UD	RO	BD	MO
74-9/16″	75-5/16″	77-1/16″	77-9/16″

Double Door with Astragal, Two Sidelites with Fat Boy Mullposts

Components:
2 Doors, 2 Sidelites
2 Jambs, 2 Mullposts, 1 Astragal
Clearance

Based on two 36” Door slabs and two 12” sidelites, the width measurements are as follows:
UD	RO	BD	MO
101-9/16″	102-5/16″	104-1/16″	104-9/16″

Patio Door with Patio Mullpost

Components:
2 Doors
2 Jambs, 1 Mullpost
Clearance

Based on two 36” Door slabs, the width measurements are as follows:
UD	RO	BD	MO
74-11/16″	75-7/16″	77-3/16″	77-11/16″

Triple Door with Patio Mullposts

Components:
3 Doors
2 Jambs, 2 Mullposts
Clearance

Based on three 36” Door slabs, the width measurements are as follows:
UD	RO	BD	MO
111-11/16″	112-7/16″	114-3/16″	114-11/16″

Boxed Units

Below are the components used in each unit configuration as well as the UD, RO, BD, MO.

Single Door, One Sidelite

Components:
1 Door, 1 Sidelite
4 Jambs
Clearance

Based on a 36” Door slab and a 12” sidelite, the width measurements are as follows:
UD	RO	BD	MO
51-1/8″	51-7/8″	53-5/8″	54-1/8″

Single Door, One Sidelite, Mull Pocket

Components:
1 Door, 1 Sidelite
4 Jambs, 1 Mull Pocket
Clearance

Based on a 36” Door slab, a 12” sidelite, and a 1-1/2” mull pocket, the width measurements are as follows:
UD	RO	BD	MO
52-5/8″	53-3/8″	55-1/8″	55-5/8″

Single Door, Two Sidelites

Components:
1 Door, 2 Sidelites
6 Jambs
Clearance

Based on a 36” Door slab and a two 12” sidelites, the width measurements are as follows:
UD	RO	BD	MO
64-5/8″	65-3/8″	67-1/8″	67-5/8″

Single Door, Two Sidelites, Mull Pockets

Components:
1 Door, 2 Sidelites
6 Jambs, 2 Mull Pockets
Clearance

Based on a 36” Door slab, two 12” sidelites, and two 1-1/2” mull pockets, the width measurements are as follows:
UD	RO	BD	MO
66-1/8″	66-7/8″	68-5/8″	69-1/8″

Double Door with Astragal, Two Sidelites

Components:
1 Door, 2 Sidelites
6 Jambs, 1 Astragal
Clearance

Based on two 36” Door slabs and two 12” sidelites, the width measurements are as follows:
UD	RO	BD	MO
101-1/2″	102-1/4″	104″	104-1/2″

Primed Stile and Rail Panel Types

One of the features of a stile and rail door is the type of panel. There are single hip raised and flat panel doors to fit any home design.

Single Hip Raised Panel with Ovolo Sticking

A single hip raised panel is a traditional panel design that has been a staple in homes for years. Single hip raised panels for interior doors are all available with ovolo sticking.

PR82R

PR82A

PR66

Flat Panel with Ovolo Sticking

A flat panel is a more modern panel design. Flat panel doors can include ovolo sticking for a simple raised moulding appearance.

PR8020

PR8082

PR8044

PR8040

PR8055 (6/8)

PR8055 (8/0)

Flat Panel with Shaker Sticking

A flat panel is a more modern panel design. Flat panel doors can include shaker sticking for a shaker-style appearance.

PR8720

PR8782

PR8730

PR8760

PR8762

PR8744

PR8740

PR8755 (6/8)

PR8755 (8/0)

Transoms

A transom is the entity found above the door in a door unit. It provides an additional opportunity to allow natural light into the home. Transoms can be referred to as direct set or sash set and are available in a variety of shapes.

Transom Unit Anatomy

A transom unit consists of the transom surrounded on all four sides by a frame. The side and head jambs are standard jambs while the base jamb has a sloped sill. Both wood and composite frames can be used to create a transom unit.

Door units with sidelites that are continuous typically have a continuous transom unit – or one unit above the door unit. When a door unit with sidelites is boxed however and a transom is desired, the transom must be boxed a well. A door with two sidelites will have three transoms above it – one over each sidelite and one over the door.

Transom Size

A typical standard height of a transom unit is 13-1/2”. This includes a transom that is 12” in height and a surrounding frame that measures 3/4” on all sides. The weight of the transom on top of a double door unit may cause the transom to sag in the middle adding stress to the door unit. Therefore, double doors will use a reinforced transom which adds a 1” reinforcement piece making the transom only 11” in height. For more information on reinforced transoms, please click here.

Direct Set Transom

Direct set transoms refer to a piece of glass that is directly set into the transom frame. It is stopped and caulked into place to help seal against the weather.

Fiberglass and Steel door units typically are accompanied by Direct Set Transoms.

Sash Set Transom

Sash set transoms refer to a piece of glass that is surrounded by wood or vinyl components and then set into the transom frame. The entire sash is stopped and caulked into place to help seal against the weather.

Wood door units typically are accompanied by a Sash Set Transom. The stile of the sash will line up with the door stile or the sidelite stile depending on the door configuration.

Shapes

The various shapes of transoms include rectangular, elliptical, and half round transoms in different glass styles.

Rectangular

Elliptical

Half Round

Special Order Transom

Not all openings were made to the standard. There are times when we need to special order glass or an entire transom to accommodate the opening. While a standard transom height is 12″, they can be crafted up to 24″ but nothing larger.

If you know the Unit Dimensions, you can figure out what size transom to order. To find the width, take the unit width and subtract 1-1/2” to account for the transom frame. To find the height, you have to subtract the door unit height from the overall unit height. For example, when the overall unit height needed is 102”, however a 7/0 door unit is desired which has a unit height of 86”.

102” Overall Unit Height – 86” Door Unit Height = 16” Transom Unit Height – 1-1/2” Transom Frame = 14-1/2” Transom Height

If you know the Rough Opening Dimensions, you can figure out what size transom to order. To find the width, take the unit width, subtract the rough opening adder and 1-1/2” to account for the transom frame. To find the height, you have to subtract the door unit height and the rough opening adder from the overall unit height. For example, when the overall unit height needed is 102.5”, however a 7/0 door unit is desired which has a unit height of 86”.

102-1/2” Overall Unit Height – 86” Door Unit Height – 1/2” RO Adder = 16” Transom Unit Height – 1-1/2” Transom Frame = 14-1/2” Transom Height

Chord

Segment (Arch) Transom

Barn Door Hardware

Barn Door Hardware is a track and hardware system. Barn door hardware is attached to a door and used with a track to create a sliding door. It consists of a hardware mount that rolls along a track attached to the face of the wall. There are two kinds of mounts: a top mount attaches to the top of the door, and a surface mount attaches to the side of the top of the door.

The three common options are Standard Series, a Multi-Family (MP) Series, and a Stainless Steel Series. The standard hardware should always be offered first due to ball bearings, the ability to hold doors up to 400lbs and the powder coat finish. The MP Series has a thinner gauge hardware and is more similar to what box stores would carry as an import hardware set.

Barn Door Hardware adds an aesthetic look to a room while providing sliding functionality. This hardware is mainly used with a track to create a sliding door that divides two rooms. The finished opening depends on the configuration used. Please refer to the installation instructions for more information. All Finished openings can be found in the installation instructions for each hardware line.

To see pictures of barn door hardware in actions, please click here.

Primed Stile and Rail Louvers

Louvers provide a way to have ventilation while maintaining privacy. Because the louvers are angled, there is a side where you cannot see into the next room and a side where you can. The side where you cannot see into the next room is called the blind side. It is important to note which side the blind side should face.

Click here for information on the air flow calculation of primed louver doors.

Click here for more information on louver doors

1-1/4” Louver Slats

PR730

PR732

PR742

PRN730FJ

PRN732FJ

2-1/2” Louvers Slats

PR730W

PR732W

Contemporary Louver

Contemporary louvers are a flat panel with slotted louvers that have a 2-1/4″ spacing between them.

PR730F

Pocket Door Hardware

Pocket Door hardware is installed inside the studs of an unfinished wall so the door can tuck into the wall when closed. Pocket Door Hardware is used when there isn’t room for a swinging or sliding door. It can be used often as a bathroom door.

Single Pocket Door Configuration

Converging Pocket Door Configuration

Pocket Door Hardware are from LE Johnson: the 1500 Knocked Down Series, the 2711 Pre-Assembled Series, and the 2710 Pre-assembled series. The 1500 series is avialable in a wide array of sizes but is also notched for proper field trimming for uncommon standard door sizes. The 2710 and 2711 series make it easy to install as the frames are already built and ready to go into the wall. The options for sizes are limited for these as Reeb only stocks a 6/8 height option.

Pocket door hardware kits work with 4-9/16″ jamb depths, but other jamb depth sizes are available as special order. Typical pocket door hardware is set up for a single door application, but by using a Converging Kit, it can also be set up for a double door application.

For more information on the 1500 series, please click here.

For more information on the 2710 series, please click here.

For more information on the 2711 series, please click here.

SOSS Hinges

SOSS Hinges are commonly referred to as an “Invisible Hinge” due to the lack of visible hinge barrel when the door is closed. They are found in many applications where flush fit, compact size and smooth operation are necessary features. Due to their size and thickness, these hinges must be used with a 5/4 interior flat jamb. They work best with solid core doors with double wood stiles, stave core doors, and stile and rail doors. Hollow core doors are not recommended with these hinges due to the construction.

There are two versions of the SOSS hinge: the #216 for 1-3/8″ doors and the #218 for 1-3/4″ doors. They are available in the following finishes:

US10BL – Oil Rubbed Bronze Laquered
US15 – Satin Nickel
US3 – Bright Brass
US4 – Dull Brass

CAD Drawings

3068 Single Door Dimensions with a 5/4 Jamb and SOSS Hinges

3070 Single Door Dimensions with a 5/4 Jamb and SOSS Hinges

3080 Single Door Dimensions with a 5/4 Jamb and SOSS Hinges

Flush and Molded Doors

A flush or molded door is created by joining two skins by thin stile and rail components. In between is either a hollow core, a solid particle core, or a solid wood core each with its own benefits.

Molded Doors

Hollow Core doors offer a lighter-weight, economic alternative to wood stile and rail interior doors. They are available in a variety of designs.

Solid Particle Core doors provide added security and reduced sound transmissions while the heavier weight is similar to a wood stile and rail door. They are available in a variety of designs.

Flush Doors

Hollow Core doors offer a lighter-weight, economic alternative to wood stile and rail interior doors. They are available in a variety of designs.

Solid Particle Core doors provide added security and reduced sound transmissions while the heavier weight is similar to a wood stile and rail door. They are available in a variety of designs.

Structural Composite Lumber (SCL) Core provides added security, reduced sound transmission and are the heaviest, most durable construction type.