Understanding Exposure Types

Exposure type is related to the protection level of the doorway. Less protection over a door will require a tougher door to withstand the elements. Knowing how to determine the exposure type is an important first step in extending the life of your door unit.

Fully Protected Doorway

Fully Protected Doorways have a large porch and are completely covered by the front overhang where no rain or moisture can reach the door. Because the door unit is completely protected, the widest variety of door units are available for this exposure type.

Partially Protected Doorway

Partially Protected Doorways have mid-sized porches and an overhang, but only enough to protect the top half of the door. The bottom half is much more susceptible to water and moisture as the sun can break down the finishing seal over time by baking the bottom half of the door. This type of exposure requires specially constructed door units to help withstand the elements.

Unprotected Doorway

Unprotected Doorways offer no protection from the weather. There is is no overhang at all to protect the door unit from wind, snow, rain, and sun exposure. Most homes have at least one unprotected doorway so it’s important to choose a tough door to provide maximum protection from the elements.

2710 Series Pre-Assembled Pocket Door Frame

The 2710 Series comes pre-assembled meaning the box frame and header unit are factory assembled for fastest installation on job site. An adjustable steel bracket on the header fastens directly to the rough cut stud at the opening side. This allows the finish jamb to be installed after the rough construction is completed, preventing damage to the finishing materials. The finish jamb is not included in the kit.

The 2710 Series is popular in 6’8” with a #100 Series track and 1125 Ball-Bearing Hangers included in the kit. It can be used with doors that are 1-1/8” to 1-3/8”and up to 200 pounds. Pocket Door Adapter Kit can be used for this product to accommodate a 1-3/4” thick door.

Loose Track

Hardware

To view the installation of this product, please click here.

Bypass Door Hardware Parts and Accessories

Cup Pulls

Cups Pulls are used to open and close the doors. There are two options – a 3/4″ pull or a 2-1/8″ pull.


Door Guide with Screws

The door guide is used as a sliding bypass guide for 1-3/8″ Doors


Carpet Riser

A carpet riser is designed to eliminate troublesome conditions that typically show up when installing bypass doors in a carpeted opening.


Stop/Bumper

The stop or bumper stops the door on the backside from moving past the frontside door.


Single Wheel Roller

Pocket Door Hardware Parts and Accessories

Pocket Door Adapter

Pocket door frames are stocked for 1-3/8”. A Pocket Door Adapter Kit is used to accommodate 1-3/4” thick doors. Only the 1500 Series can be adjusted for 1-3/4” door thicknesses. The adapter kit can be used with the 1125 ball-bearing hangers. The Pocket Door Adapter Kit is used on the #100 Series tracks. The kit acts as a brace and spreads apart the frame legs to allow for a 1-3/4” door to be utilized in the pocket door frame. To view installation instructions on this product, click here.



Pocket Door Guide

The Pocket Door Guide are used to help guide the door on the floor. This item is only the guide hardware and is generally used for replacement purposes if the hardware was damaged in the package or on site.


Pocket Door Guide and Bumper Set


Pocket Door Converging Kit

The Converging Kit will create a double pocket door application. It can be used with either the 2711 or the 1500 series and will join two sets together.


Pocket Door Ball Bearing Hanger

The ball bearing hangers will accommodate heavier door slabs. Can only be used with 100 series track (1500 Series Pocket Door Frame, 138F and 134F hardware).


Pocket Door Adjustable Wrench


Pocket Door Soft Close Kit

The Soft Close Kit will cause the door to close softly and not slam. This kit converts existing non soft-close pocket doors to a soft-close application. This system prevents pinched fingers, holds the door securely in place when closed and can be used in new or existing construction. The 138F, 134F and 1500 series pocket door frames use this hardware.

To view the installation of this product, please click here.

Configuration Operation Number of Kits Needed
Single Door Soft Open 1
Single Door Soft Close 1
Single Door Soft Close AND Soft Open 2
Converging Pocket Doors Soft Close AND Soft Open 4
Bypass Applications Soft Close AND Soft Open 4

Pocket Door Privacy Lockset

The Privacy Lockset is for 1-3/8” thick doors.


Pocket Door Edge Pull


Pocket Door Pull – Passage #990


Pocket Door Pull – Privacy #991

2222 Bypass Track & Hardware

The 2222 bypass track is a standard duty track option. It is an aluminum track with reversible hangers for 1-3/8″ doors. The track pairs with 2-wheel hangers where the wheels are 7/8″ in diameter.

LE Johnson 2222 Standard Duty Bypass Track

LE Johnson 2222 Standard Duty Bypass Hardware

Popular sizes include a 48″, 60″, and 72″ track where the track is attached to a 4-9/16″ jamb. The Hardware set includes nylon wheel hangers and can hold a maximum weight of 75 pounds per panel. It also includes a floor guide and two cup pulls.

Click here for Standard 2222 Installation Instructions.

Stanley 2600 Series Bifold Hardware

The 2600 Hardware Series, also known as BF50 Series, is used for Shop Made Bifolds. The track can be cut down for smaller openings. It is primarily used in Steve’s Solid Core Carton Pack Bifolds. The hardware can hold 50 pounds per panel. For doors exceeding 50 pounds per panel, heavy duty hardware will need to be used. LE Johnson Bifold Hinges differ from Stanley Hinges in functionality and shape and cannot be used interchangeably.

BF50 Hardware Only #50HDTHS

BF50 Hanger

BF50 Wood Knob

BF50 Aligners

BF50 Track

To view the installation instructions, please click here.


On-Guard Jambs

On-Guard is a composite poly-fiber door frame system that combines all the strength and convenience of wood with enhanced properties. This unique composition means that On-Guard frames will not absorb or wick moisture and will never warp, splinter or rot. They provide the maximum level of protection for the entire door unit. Composite door frames feature a limited lifetime warranty and require less maintenance than solid wood.


Frame Options for Unfinished Fiberglass Door Units

On-Guard Primed: Great start if a homeowner wants to paint their frame; frame comes ready for paint application.

On-Guard Grained: Pairs well with any grained door option; looks great painted or stained.

On-Guard White Sheild: Ready to install as-is; matte finish with a protective UV layer.


Frame Options for Reeb Finish Fiberglass Door Units

On-Guard Primed: Primed and can be painted or stained (with Smooth Grain) through Reeb Finish.

On-Guard Straight Grain: Grained option that pairs well with mahogany grained doors; can be painted or stained.

On-Guard Oak Grain: Grained option that pairs well with oak grained doors; can be painted or stained.

On-Guard Painted White: An economical option pre-finished by the jamb manufacturer; not trade-matched to any Reeb Finish color.

Hardwood Adjustable Inswing Sill

A Hardwood Adjustable Inswing Sill from Therma-Tru features a hardwood cap and nosing, which can be stained to match the door and frame. A continuous moisture-resistant treated Pine substrate provides a solid stepping surface and resists rot. The high-dam, narrow cap contains flush zinc dichromate screws which adjust to maintain a tight seal. A u-shaped weather seal adds additional protection. The standard Rough Opening height for a 6/8 inswing unit is 82-1/2″.



Unit Capabilities

Layouts

An Hardwood Adjustable Inswing sill can be used with single doors, double doors, doors with one sidelite, and doors with two sidelites. Certain sizes and finishes are also available with a patio screen rail and can be used with 2 door patios.


Depths

This sill is available for 4-9/16”, 5-1/4”, 6-9/16”, and 8-1/8” jamb depths.


Finish

This sill is available in a Mill or Bronze finish aluminum.


Horns

Sill horns can be created by utilizing a sill extender.


Replacement Parts

Sill Caps or Saddles

In adjustable sills, this is the part of an adjustable sill which can be moved up or down by turning adjusting screws; another term for riser. Screw placement on the sill cap depends on the length of sill itself, verify sill length or on center screw dimension before ordering replacement sill caps.

Sill Gaskets

A strip of flexible material which in an assembly of parts, to he;p prevent air and water from penetrating or passing through joints between parts.

Sill Nosing

A strip of composite or hardwood material that’s used towards the inside of the house to finalize the look of the sill. This piece might crack in the field and may need to be replaced from time to time depending on how often the entry is used.

134F Bypass Track and Hardware

The 134F bypass track is a heavy duty track option for 1-3/4″ thick doors. It is an extruded aluminum track with an integrated fascia that hides the hangers from view. The track can be painted to match the color of the wall or can be covered with a moulding. The track pairs with 3-wheel hangers where the wheels are 1″ in diameter.

LE Johnson 134F Heavy Duty Bypass Track

LE Johnson 134F Heavy Duty Bypass Hardware

A 72″ track which fits 2-36″ doors. The Hardware set includes nylon wheel hangers and can hold a maximum weight of 125 pounds per panel. It also includes a floor guide and two cup pulls.

Click here for 134F Heavy Duty Installation Instructions.